Ceramic fiber module max blok nutec ibar modules have the highest insulating value achievable in ceramic fiber. Ceramic whistle stud anchors used for layered fiber linings including blanket and board. Product description jiuqiang ceramic fiber mudule is a new refractory lining product in order to simplify and speed up the furnace construction and improve the lining integrity. It can be spun or blown into bulk, airlaid into a blanket, folded into. Ceramic fiber installation ceramic technology, inc. Ceramic fiber moduleceramic fiber modulesceramic module. Ceramic fiber module,insulation lining,fiber module manufacturer. Kt refractories us company kt refractories us company tel. Fibrecasts ceramic fiber modules are designed to reduce the need for a controlled startup after installation. Each module is continuously folded and compressed to specific density to provide longer furnace life.
Ceramic fiber module, ceramic fiber insulation, ceramic fiber. Ceramic fiber module,insulation lining,fiber module. Nutec maxblok h anchor installation module eng youtube. Each type of anchorloc ceramic fiber module can be easily fastened to interior steel shells of all types of heat processing equipment with several different attachment systems. The fiber module blocks are installed on the interior surfaces of structures by compression and anchors. Ceramic fiber modules allow heat to shed quickly and facilitate safe, rapid installation. Maxblok modules can be installed in a unidirectional with batten strips or in a parquet pattern. Nutec maxblok edge grain module installation eng youtube. Thorpe will provide a turnkey, installed package or work with the end user or contractor to design the lining and meet the turnaround schedule.
The advantage to this attachment system is the speed of installation. How to form, pour, and stamp a concrete patio slab duration. Maxblok modules linings provide low heat loss and storage which increases furnace productivity and efficiency. Nutec installs a variety of ceramic fiber insulation linings like layered blanket, modules, macromodules and special linings. Ceramic fiber heating modules custom electric manufacturing. Optimization of folded ceramicfiber refractory furnace. Options for complete, partial refractory relining in older furnaces. Folding refractory fiber modules for kiln duration. The overall result is a more efficient, costeffective alternative. The ceramic fiber blanket or mat is secured by two alloy tubes to a metallic module anchor. Each module is a continuous folded blanket, uloop and stackbond type all. A hardened steel pin mechanically secures each powerloc 2 module to the steel casing plate. Ceramic fiber modules and module installation hardware.
Ceramic fiber module, ceramic fiber insulation, ceramic. Ceramic systems incorporated has been installing ceramic fiber modules for over 17 years. We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and more. Installation steps for pyrobloc corner module using tbar. Veneering module ceramic fibre products, ceramic fibre. Td thermal ceramics pyrofold unibloc and zblok modules. Ceramic fiber module has excellent features including fast and easy installation and low heat storage, and will lower fuel costs. It has excellent refractory and insulating effect a great new category of energy saving product.
Ceramsource modules are manufactured in two grades of ceramic fiber blanket. Our products are available both in custom configurations and in a broad line of standard designs. Pyrobloc m module design and installation manual english added. We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and. Attachment mechanisms are available in various alloys or through the use of ceramic cuplocks. Ceramic fiber modules save tremendous amounts of energy, but perhaps your application is not conducive to the use of standard sized modules without waste, compromises, and longer installation times.
Anchorloc ceramic fiber modules are manufactured in several configurations. Beyond the industrial applications above, harbisonwalker international services many other applications. The modules are then anchored to the metal mesh, which is assembled to the structure of the furnace or kiln. During installation, the special weldloc stud assembly is fused to the furnace casing and a hex nut is torqued on the weld stud, drawing the module to the casing plate. Ceramsource module is an accordionfolded blanket ceramic fiber module that uses either 304ss or 310ss hardware and anchoring systems. In the layered construction ceramic fiber blanket and board, anchors lye out to hot face temperature. Considerable technology has been developed in the installation of refractory ceramic fiber kiln and furnace linings. Their manufacturers are happy to call attention to those improvements. Macromodule high temperature insulation wools nutec. Refractory brick, ceramic fiber products, ceramic roller. We provide a wide range of products that includes ceramic fiber paper production equipment, ceramic fiber paper, and other.
Each module is a continuous folded blanket, uloop and stackbond type all under compression. Ceramic fiber module can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity and improve the furnace lining technology. The ceramic fiber blanket or mat is secured by two alloy throughrods to a metallic module anchor. While module systems can be custom engineered, the systems are also utilized as a commodity item installed as a onesizefitsall application. Maxblok modules full thickness furnace linings and provide a high quality insulation system. Ceramic fiber blanket,ceramic fiber board,ceramic fiber. The large format 24 x 24 system, coupled with an engineered design using shopfabricated modules aids installation e. Kyocera produces an extensive range of components for use in fiberoptic communication modules including ceramic submounts, packages, optical isolators and receptacles. Sep 20, 2014 during installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. This modular design features nonexposed anchoring which aids in an economical installation and mechanical attachment. We stock ceramic blanket, board, paper, and pyrobloc in our warehouse in raleigh, north carolina.
Ceramic fiber module can be directly fixed on the shell of the industrial furnace. Kt ceramic fiber module has excellent refractory and insulating effects, white color, and formal dimensions. Ceramic fiber rope in twisted styles, round braid, square braid, with or without wire insert. Techniques for lining new equipment as well as for addition of refractory fiber insulation to existing dense brick, refractory castable, or ifb insulating fire brick linings have been devised. Ceramic fiber modules are produced from accordionfolded or stacked ceramic fiber blanket, and precompressed to form rectangular modules for easy install.
Fiberfrax anchorloc ceramic fiber module products unifrax. Product information sheet anchorloc ceramic fiber modules. The refractory ceramic fiber manufactured by thermal ceramics is a highly versatile material. At ceramsource, we offer only the best selection of ceramic fiber module to suit your high temp insulation needs. Aug, 2014 diy how to install copper to pex shower and bath plumbing duration. Maxwool macro modules are an insulation system for industrial furnace and kilns for temperatures up to 2700f 1482c. Because they can be shaped to fit a variety of furnaces and ovens, ceramic fiber heating modules are used for everything from heat treating and billet heating, to pipe and duct heating and fluidized beds. We sell and install a variety of industrial ceramic fiber insulation, including ceramic fiber blanket, ceramic board, ceramic paper, and pyrobloc modules.
Fiberfrax anchorloc systems are constructed with durablanket s, durablanket hps, or durablanket 2600. High alumina ceramic components are rated to 2450f. Ceramic fiber modules are produced from ceramic fiber blanket that is accordionfolded or stacked, and precompressed to form rectangular modules. They are monolithic module made from folded serpentine blanket to add durability. Apr 08, 2015 ceramic fiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Our line of ceramic textiles includes ceramic fiber ropes, braids, cloth, tapes, and sleeving produced from aluminasilica ceramic fiber, free of asbestos. Ceramicfiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Ceramic fiber products ceramic fiber heaters applications and performance data continued temperature heatup rates were measured by thermocouples in three places. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramicfiber module installation. The anchorloc module system is a family of ceramic fiber module products designed to meet a wide range of application requirements in a variety of heat processing vessels. Furnxpert refractory heatflow analysis software output screen. Smithsharpe fire brick supply ceramic fiber anchors.
Laurel modules have the highest insulating value achievable in a ceamic fiber. Ceramic fiber and other high temp insulation inventory. Diy how to install copper to pex shower and bath plumbing duration. The refractory ceramic fiber manufactured by thermal. Ceramic fiber cutting moduleceramic fiber moduleceramic. Ceramic fiber modules are not easily damaged by vibration and impact, which allows for less damage during shipping and installation. Ceramic fiber modules are flexible and highly elastic. Folded, dense ceramicfiber modules in the roof, attached with. Module linings prevent heat loss,increasing the furnace productivity and reducing maintenance costs. Powerloc 2 ceramic fiber modules this attachment system provides the advantages of quick, reliable module installation with minimal installation equipment setup in the mro maintenance, repair, and overhaul market segment. These ceramic fiber textile materials can be used in different industrial applications under temperatures up to 2300f 1260c and have excellent chemical stability and strong resistance. The monolithic fiber is easy to cut and fit around. Nonwoven ceramic fiber fabric or felt, thickness 2, 116, 18 and 14 more details on product page. Beijing super is ceramic fiber module manufacturer in china, our ceramic fiber module is widely used as insulation lining for furnace in ceramics, glass and other industrial furnaces, as well as all kinds of kilns in metallurgy, petrochemical construction, machinery, etc.
These are our inswool, insboard, and inswool modules. Ceramic fiber module improves the refractory and insulating integrity of furnaces and improves furnace construction process. During installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. Furnace owners may blame the failure on poor installation, but even the best installation.
Cti installs a variety of ceramic fiber insulation, including ceramic fiber blanket, ceramic fiber board, and ceramic fiber modules. A ceramic fiber module is an effective solution to high temperature insulation because it can be used for. Furthermore, we have the welding and fabrication abilities to repair steel vessels lined with fiber, including rto cans. Ceramic fiber module high temp insulation fast shipping.
From space shuttle launch pads to high school ceramic kilns, we have the experience and products for your hightemperature needs. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramic fiber module installation. This is the scenario in which simwool module systems finds application where insulation of higher thickness is must and anchors are to be protected from high hot face temperature. The product, pure white, normal size, can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity. Ceramic fiber module has excellent refractory, energy saving and insulating effects, and low heat storage. Module hardware high temperature insulation wools nutec. We can export refractory brick, ceramic fiber products, ceramic roller, insulating brick, calcium silicate products, heating elements, packings etc.
Ceramic fiber modules used in the anchorloc systems are constructed with durablanket s, durablanket hps, durablanket 2600, or fibermax mat. Optimization of folded ceramic fiber refractory furnace modules. Components for fiberoptic communication modules ceramic. Data for various additional wall thicknesses is also. Ceramic fiber modules form a sealed insulation lining when installed, which requires no extra layer of lining protection. If you have any questions or would like pricing for ceramic fiber insulation, please call us at 919 8321665. Monolithic, edgegrained ceramic fiber module uncompressed densities from 10 15 pcf 160 240 kgm3 installs quickly over coated shells with or without a vapor barrier installation techniques ensure high onthewall densities product description the pyrobloc m and m2 modules are a ceramic fiber. Kyocera produces an extensive range of components for use in fiber optic communication modules including ceramic submounts, packages, optical isolators and receptacles. Kt refractories has 2300f, 2600f, and different sizes of ceramic fiber module in stock. Mike day everything about concrete recommended for you.
We also make ceramic fiber blanket, board, and modules. Ceramic fiber module is developed for refractory furnace lining, with purpose of simplifying and speeding up furnace construction and improving the integrity of furnace lining with fast and easy installation. Ceramic fibre modules are made from high quality needled blanket, edge staked or folded with various anchors and other accessories to enable quick, convenient and efficient installation in most furnace linings. Since the 1970s and 80s, ceramicfiber module designs evolved utilizing a variety of anchoring methods. These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces. Pyrobloc modules combine the insulating material advantages of ceramic fiber with rapid furnace installation. We now encompass a large inventory of materials including but not limited to ceramic fiber modules, blankets, ropes, hardware, boards, gaskets, tapes, etc. Each module is a continuous folded blanket under compression. Flanges on the end of the tubes effectively lock the position of the tubes relative to the anchor at the time of installation. We believe that current industry dynamics have reduced the demand for a onesizefitsall approach, due to the variety of complex geometrics encountered in various kilns, ovens, incinerators, and heaters across different industries. Ceramic fibre board, ceramic fibre cloth, ceramic fibre module, ceramic fibre paper, ceramic fibre products.
97 442 110 1040 275 1176 163 819 508 294 339 1319 905 1421 1606 914 1326 1322 1408 754 32 1460 1501 178 515 1203 1006 693 985 379 607 1208 782 173 471 609 731